High Difficulty Challenge Cold Heading Fasteners

Overcoming the Challenges of High Difficulty Cold Headed Products

• Advanced Materials: Using high-quality, wear-resistant tool materials.

• Precision Engineering: Investing in precise die design and manufacturing.

• Process Optimization: Fine-tuning the process parameters for optimal performance.

• Heat Treatment: Pre-treating materials to improve formability.

• Lubrication: Using effective lubricants to reduce friction and wear.

Cold Heading vs. Other Fastener Manufacturing Methods

Design Considerations for Cold Headed Fasteners

• Geometry: Keep designs simple for better formability.

• Material Selection: Choose materials compatible with cold forming.

• Tolerances: Account for minor variations in the forming process.

Step-by-Step Cold Heading Process

• Material Selection: Choose the appropriate wire or rod material.

• Wire Preparation: Clean and straighten the material.

• Cutting: Cut to precise lengths.

• Forming: Use dies and punches to create the shape.

• Trimming: Remove excess material if needed.

• Secondary Operations: Threading or heat treatment.