Precision Straight Groove Copper Component

Precision Straight Groove Copper Component Manufacturing Techniques

• CNC Machining: Utilizes computer-controlled lathes and mills to achieve high precision and smooth finishes for straight grooves. It allows for complex geometries and tight tolerances.

• Electroforming: Deposits a thin layer of copper onto a mold to replicate intricate details and complex groove patterns with high accuracy and excellent surface quality.

• Wire EDM (Electrical Discharge Machining): Uses a thin wire electrode to cut through copper with high precision, ideal for detailed and straight grooves with minimal thermal distortion.

• Cold Heading: Forms copper into desired shapes at room temperature using high-pressure dies, suitable for bulk production and creating consistent straight grooves with material efficiency.

• Turning and Milling: Traditional machining processes used to shape copper components and create straight grooves. Precision tooling ensures accurate dimensions and surface quality.

• Grinding: Refines surface finishes and achieves tight tolerances on copper components, used after initial machining to enhance groove accuracy and smoothness.

• Inspection and Quality Control: Employs techniques such as coordinate measuring machines (CMM) and optical inspection systems to verify dimensions, groove accuracy, and surface finish, ensuring components meet required specifications.