Three-Way Copper Fitting

Installation Guide for Three-Way Copper Fittings

• Preparation: Inspect all three-way copper fittings and pipes for damage or defects. Ensure the work area is clean, and gather necessary tools such as pipe cutters, deburring tools, flux, solder, a propane torch, and cleaning brushes.

• Cutting and Deburring: Measure and cut the pipes to the required lengths using a pipe cutter. Deburr the edges of the pipes and the inside of the fittings to ensure smooth, clean surfaces that will help in achieving a secure joint.

• Cleaning and Fluxing: Clean the pipe ends and the inside of the fitting using a wire brush or abrasive pad. Apply a liberal amount of flux to both the pipe ends and the fitting to help the solder adhere properly and prevent oxidation.

• Assembling the Fitting: Insert the pipe ends into the three-way copper fitting, ensuring they are fully inserted and aligned correctly. Make sure the fitting is positioned according to the intended configuration of the plumbing system.

• Soldering the Joint: Heat the three-way fitting evenly with a propane torch. Once the fitting and pipes are sufficiently heated, apply solder to the joint. The solder should flow into the joint by capillary action, filling it completely.

• Cooling and Cleaning: Allow the joint to cool naturally. After cooling, wipe away any excess flux residue with a clean cloth to prevent corrosion and ensure a clean finish.

• Inspection: Inspect all joints visually for leaks. If possible, pressurize the system and check for leaks at the connections. Reheat and apply additional solder if necessary to address any detected leaks.

• Final Steps: Ensure the fittings and pipes are completely cooled before handling or applying pressure to the system. Test the entire system to ensure proper operation and no leaks. Always wear protective gear and ensure proper ventilation during the installation process.